What challenges do ceramic kiln manufacturers face when temperature plays a key role in the firing process? In our case study, you'll discover how Rohde, a leading kiln manufacturer, tackled temperature control issues by implementing advanced controllers. You'll learn what specific benefits these technologies have brought - from improved product quality to process stability to meeting stringent quality standards. Read on and discover how modern solutions can revolutionize ceramics production!
Ceramic and glass production are processes where precision plays a key role, and temperature control is one of the most important elements determining the final quality of the products. In kilns, where temperatures can reach as high as 1,300°C, every degree matters. Even a slight deviation from the planned heat profile can lead to serious problems - cracks, uneven glazing and even the complete destruction of products. That's why furnace manufacturers like Rohde face enormous challenges to ensure stability and precision in these complex processes. Effective temperature control not only affects product quality, but also production efficiency, process repeatability and compliance with quality requirements. Lack of an adequate control system can result not only in financial losses, but also in a loss of customer confidence.
Precise temperature control is the foundation on which the entire ceramic and glass production process is based. Firing ceramics, whether for small artistic pieces or large industrial batches, requires maintaining precise temperatures that can range from 900°C to 1300°C. Within this range, every degree matters, as it affects the structure, strength and aesthetics of the final product.
When the temperature is too low, the ceramic may not achieve the right hardness, resulting in brittleness and vulnerability. On the other hand, too high a temperature can lead to deformation, cracking or over-firing, which will irreparably damage the product. Uneven glazing or undesirable chemical reactions on the ceramic surface are other risks that result from a lack of precise heat control.
However, the challenges do not end there. The ceramic firing process must also be repeatable and stable so that each batch of products meets the same high quality standards. Without a proper regulatory system to ensure constant control over every step of the process, a manufacturer risks not only defective products, but also significant financial and reputational losses. That's why advanced technologies that enable accurate temperature control and monitoring are essential to success in this demanding industry.
Precise temperature control is the foundation on which the entire ceramic and glass production process is based. Firing ceramics, whether for small artistic pieces or large industrial batches, requires maintaining precise temperatures that can range from 900°C to 1300°C. Within this range, every degree matters, as it affects the structure, strength and aesthetics of the final product.
When the temperature is too low, the ceramic may not achieve the right hardness, resulting in brittleness and vulnerability. On the other hand, too high a temperature can lead to deformation, cracking or over-firing, which will irreparably damage the product. Uneven glazing or undesirable chemical reactions on the ceramic surface are other risks that result from a lack of precise heat control.
However, the challenges do not end there. The ceramic firing process must also be repeatable and stable so that each batch of products meets the same high quality standards. Without a proper regulatory system to ensure constant control over every step of the process, a manufacturer risks not only defective products, but also significant financial and reputational losses. That's why advanced technologies that enable accurate temperature control and monitoring are essential to success in this demanding industry.
The implementation of advanced temperature controllers has significantly improved the quality of Rohde's products, providing precise control over the ceramic firing process. As a result, the company was able to eliminate defects such as cracks or uneven glazing, which directly translated into better quality products. The stability of the firing processes, achieved through modern controllers, guaranteed the uniform quality of each batch of products, which is crucial in mass production.
In addition, meeting stringent quality and auditing standards has been made possible by carefully monitoring and documenting thermal processes. The partnership with Jumo allowed Rohde to increase operational efficiency, reduce costs and strengthen its position in the international market, supporting the company's continued growth and satisfying customers worldwide.
My name is Ewelina Szmit and I have been working in content marketing for several years, combining my professional skills with my passion for writing. I am convinced that even the most technical topics can be presented in an interesting and accessible way for everyone. Outside of work, I unleash my creativity by creating newspaper collages. I like to spend my free time being active, walking my dog or running.
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